Vertical mill combines the processes of fine crushing, drying, grinding, and powder selecting into a single step. This helps simplify the production process. It has several advantages such as improved grinding efficiency, reduced power consumption, larger feed of particle size, and easier adjustment of grinding fineness. Thus, it becomes a much simpler process with lesser land occupation, lower noise, and much simple operation as well as maintenance. The vertical mill is a great investment that you can purchase from leading cement plant machinery manufacturers. Steps Included in the Installation of the Vertical Mill If you are planning to construct a cement production line, then the vertical mill is a major component that you can procure from Cement plant equipment suppliers. Its installation plays a crucial role in the construction of the entire cement plant. The following are the steps involved in the installation of the vertical mill: Placement of the Pad Iron The height of the equipment can be adjusted by making changes in the thickness of this pad. The pad iron ensures that the working load and the weight of the equipment move onto the base evenly. It can casted as a plane or an inclined plane. It is made up of cast steel and/or ordinary steel plate. When the vertical mill is installed, it should be closer to the anchor bolt and should be arranged in a manner that it is at the central position of the load. The arrangement should also be symmetrical so that the machine base is not lose or broken because of uneven force. Installing the Transmission Device In this step, first and foremost the base of the reducer is installed. In this process, the anti-rust paint present on the surface is removed. The anchor bolt holes are drilled and each anchor bolt is placed within a set of pad iron. These sets should not exceed four pieces each. Amongst them, there should be one pair of oblique pads. The exposed length of these oblique pads should be around 30mm. Post this, the installation of the main motor and the reducer is continued. When the main motor is being installed, the bottom plate and the main motor should be connected with bolts. Some of the steps might also need flux-cored welding. You can purchase flux-cored wires from Flux Cored Wire Suppliers in India. Installing the Pressure Device Firstly, the assembled pressure is put into the place as per the requirements of the drawings. It is then connected to the mill’s main body. Then the working of the cylinder is checked and the distance between the centers of the cylinders is inspected. Once the mortar is solidified, the bolts are tightened. Installing the Grinding Disc The grinding disc is lifted gently and then it is mounted on the reducer. The connecting bolt is tightened with some force and the position of the lower casing is adjusted. This helps in ensuring that radial clearance is consistent between the air ring and the grinding disc. Also Read: Tips to choose the right welding electrode from welding electrodes suppliers ConclusionAs you can imagine, the installation of the vertical mill is a crucial stage in creating the cement plant. Once the installation of the equipment is completed, you need to ensure that proper maintenance takes place. You can avail of thermal spray powders from Thermal spray powder suppliers to look after your equipment.
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